An
intercooler
(original UK term, sometimes aftercooler in US
practice), or charge air cooler, is an air-to-air or
air-to-liquid heat exchange device used on
turbocharged and supercharged (forced induction)
internal combustion engines to improve their
volumetric efficiency by increasing intake air
charge density through nearly isobaric (constant
pressure) cooling. A decrease in air intake
temperature provides a denser intake charge to the
engine and allows more air and fuel to be combusted
per engine cycle, increasing the output of the
engine.
The inter prefix in the device name originates from historic compressor designs. In the past, aircraft engines were built with charge air coolers that were installed between multiple stages of supercharging,thus the designation of inter. Modern automobile designs are technically designated aftercoolers because of their placement at the end of supercharging chain. This term is now considered archaic in modern automobile terminology since most forced induction vehicles have single-stage superchargers or turbochargers. In a vehicle fitted with two-stage turbocharging, it is possible to have both an intercooler (between the two turbocharger units) and an aftercooler (between the second-stage turbo and the engine). In general, an intercooler or aftercooler is said to be a charge air cooler.
Intercoolers can vary dramatically in size, shape, and design, depending on the performance and space requirements of the entire supercharger system. Common spatial designs are front mounted intercoolers (FMIC), top mounted intercoolers (TMIC), hybrid mount intercoolers (HMIC). Each type can be cooled with an air-to-air system, air-to-liquid system, or a combination of both.
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